FOR IMMEDIATE RELEASE Number 93-02 August 29, 1993 Phase 3-D Engineering Model Construction Update Dick Jansson (WD4FAB), AMSAT-NA Vice President for Engineering, reports that teams from AMSAT-DL and AMSAT-NA are well along in their efforts to construct an Engineering Model of the Phase 3-D spaceframe in Germany. During the past two months, AMSAT-DL President Dr. Karl Meinzer (DJ4ZC) along with Werner Haas (DJ5KQ), Konrad Mueller (DG7FDQ), Wilfried Gladish and workers Diana Cronau, Birget Rheil and Anuschka Geis joined forces with Dick and a team of Weber State University (WSU) students to tackle the project at the University of Marburg. The WSU team was led by Ralph Butler and Jaim Parsons. They and their students had also been constructing tooling templates as well as machining various structural parts for the proposed Model. Dick indicates that while some structural parts still remain to be completed on the Model, all the essential structural elements are now in place. "It was a tremendous effort," Dick noted upon his return to the United States last Monday (August 23rd). He went on to say that, "We've now confirmed that our structural designs can be successfully manufactured into a lightweight flight spaceframe." During the Marburg effort, the team also took delivery of flight hardware for the Phase 3-D electronic module cases. These cases are constructed in kit form and contain fully interchangeable parts that will allow assembly of any one of five different versions of the design. The cases will ultimately house the vital electronic components of the Phase 3-D satellite. All of the module case work was done by WSU students. In the course of the Model's construction, Dick reports the team racked up some rather impressive statistics. Together, they drilled over 9,900 holes and performed over 19,000 deburring (finishing) operations on the structure. The Equipment Panels, alone, had over 3,200 holes drilled in them. The high point of the project came when the internal Heat Pipes (a part of the Phase 3-D thermal balancing structure) were successfully mated with the surfaces of the interior Equipment Panels -- on the very first try! Dick likened this feat to someone "bowling six 300 games in a row". He confirmed that such success was a direct result of the professional approach employed by each member of the team. Construction of the Engineering Model space frame marks a major milestone in the Phase 3-D development effort. It provides designers of the all-important electronic, propulsion and attitude control systems with a "hands on" platform to test the "fit-and-form" of their designs, many of which are also now nearing completion. It also gives the WSU students a massive "template" for building the actual flight model spaceframe, a task that's now scheduled to begin in earnest starting this September at WSU. For more information contact: Keith C. Baker, KB1SF 1324 Fairgrounds Road Xenia, Ohio 45385-9514 "kb1sf@amsat.org"